Custom Warm Set — Jersey Knit with Tie-Dye Wash
We build warm set programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Set |
|---|---|
| Base fabric | Jersey Knit |
| Decoration / finish | Tie-Dye Wash |
| Fabric weight | 140-160 gsm |
| Size range | 2-12Y kids |
| Colour options | 6 Pantone-matched shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 25-45 days after approval |
| Compliance | WRAP |
What you can customise
- Shirring — available on Jersey Knit, quoted per position and per colour.
- Care Label — available on Jersey Knit, quoted per position and per colour.
- Screen Printing — available on Jersey Knit, quoted per position and per colour.
- 3D Puff Embroidery — available on Jersey Knit, quoted per position and per colour.
- Stone Wash — available on Jersey Knit, quoted per position and per colour.
- Laser Engraving — available on Jersey Knit, quoted per position and per colour.
- Sequin Work — available on Jersey Knit, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Jersey Knit-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with tie-dye wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Gyms and Fitness Studios — warm set uniforms, staff wear or resale programmes
- Banking and Finance — warm set uniforms, staff wear or resale programmes
- Golf Clubs — warm set uniforms, staff wear or resale programmes
- Schools and School Districts — warm set uniforms, staff wear or resale programmes
- Motorcycle and Motorsport — warm set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your warm set programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
