Custom Warm Set — Satin with Bonding Construction
We build warm set programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Set |
|---|---|
| Base fabric | Satin |
| Decoration / finish | Bonding Construction |
| Fabric weight | 340-400 gsm |
| Size range | Custom grading |
| Colour options | 12 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | BSCI |
What you can customise
- Beading and Embroidery — available on Satin, quoted per position and per colour.
- Reflective Printing — available on Satin, quoted per position and per colour.
- Ribbed Cuff and Hem — available on Satin, quoted per position and per colour.
- Quilting — available on Satin, quoted per position and per colour.
- Bonding Construction — available on Satin, quoted per position and per colour.
- Piece Dyeing — available on Satin, quoted per position and per colour.
- Tonal Embroidery — available on Satin, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Satin-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with bonding construction applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Streetwear Brands — warm set uniforms, staff wear or resale programmes
- Kidswear Subscription Boxes — warm set uniforms, staff wear or resale programmes
- Event Management — warm set uniforms, staff wear or resale programmes
- Aviation and Airlines — warm set uniforms, staff wear or resale programmes
- Wholesale and Distribution — warm set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your warm set programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
