Custom Warm Set in 3-Layer Waterproof Fabric with Laser Cutting for Boutique Brands

Custom Warm Set — 3-Layer Waterproof Fabric with Laser Cutting

We build warm set programmes from a tech pack or a physical reference sample. This 3-Layer Waterproof Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Drawcord — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Padding and Wadding — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Pantone Color Matching — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• DTF Film Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Piece Dyeing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Yarn Dyeing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Quilting — available on 3-Layer Waterproof Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a 3-Layer Waterproof Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Event Management — warm set uniforms, staff wear or resale programmes
• Manufacturing Plants — warm set uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — warm set uniforms, staff wear or resale programmes
• Schools and School Districts — warm set uniforms, staff wear or resale programmes
• Wedding and Bridal — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your warm set programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.