Custom Warm Set in Tencel Lyocell with Laser Cutting for Promotional Campaigns

Custom Warm Set — Tencel Lyocell with Laser Cutting

We build warm set programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Stone Wash — available on Tencel Lyocell, quoted per position and per colour.
• Garment Dyeing — available on Tencel Lyocell, quoted per position and per colour.
• Debossing — available on Tencel Lyocell, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Tencel Lyocell, quoted per position and per colour.
• Distressed Finish — available on Tencel Lyocell, quoted per position and per colour.
• Pantone Color Matching — available on Tencel Lyocell, quoted per position and per colour.
• Bonding Construction — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Government and Municipal — warm set uniforms, staff wear or resale programmes
• Sports Teams and Clubs — warm set uniforms, staff wear or resale programmes
• Maternity and Baby Care — warm set uniforms, staff wear or resale programmes
• Wholesale and Distribution — warm set uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your warm set programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.