Custom Warm Set — Denim with Piece Dyeing
We build warm set programmes from a tech pack or a physical reference sample. This Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Set |
|---|---|
| Base fabric | Denim |
| Decoration / finish | Piece Dyeing |
| Fabric weight | 140-160 gsm |
| Size range | Custom grading |
| Colour options | 12 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 18-45 days after approval |
| Compliance | BSCI |
What you can customise
- Satin Printed Label — available on Denim, quoted per position and per colour.
- Sequin Work — available on Denim, quoted per position and per colour.
- Embossing — available on Denim, quoted per position and per colour.
- Flocking — available on Denim, quoted per position and per colour.
- 3D Puff Embroidery — available on Denim, quoted per position and per colour.
- Chain Stitch Embroidery — available on Denim, quoted per position and per colour.
- Debossing — available on Denim, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Denim-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with piece dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Corporate Offices — warm set uniforms, staff wear or resale programmes
- Mining Operations — warm set uniforms, staff wear or resale programmes
- Nonprofit Organizations — warm set uniforms, staff wear or resale programmes
- Film and TV Production — warm set uniforms, staff wear or resale programmes
- Restaurants and Cafes — warm set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your warm set programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
