Custom Warm Set in Tencel Cotton Blend with DTG Digital Printing for Sportswear Brands

Custom Warm Set — Tencel Cotton Blend with DTG Digital Printing

We build warm set programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Button — available on Tencel Cotton Blend, quoted per position and per colour.
• Custom Zip Puller — available on Tencel Cotton Blend, quoted per position and per colour.
• Flocking — available on Tencel Cotton Blend, quoted per position and per colour.
• Puff Printing — available on Tencel Cotton Blend, quoted per position and per colour.
• Chenille Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
• Bonding Construction — available on Tencel Cotton Blend, quoted per position and per colour.
• Quilting — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Agriculture and Farming — warm set uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — warm set uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — warm set uniforms, staff wear or resale programmes
• Retail Store Staff — warm set uniforms, staff wear or resale programmes
• Aviation and Airlines — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your warm set programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.