Custom Warm Set in Ripstop Nylon with Custom Button for Sportswear Brands

Custom Warm Set — Ripstop Nylon with Custom Button

We build warm set programmes from a tech pack or a physical reference sample. This Ripstop Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom button and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piece Dyeing — available on Ripstop Nylon, quoted per position and per colour.
• Sequin Work — available on Ripstop Nylon, quoted per position and per colour.
• Shirring — available on Ripstop Nylon, quoted per position and per colour.
• Ultrasonic Welding — available on Ripstop Nylon, quoted per position and per colour.
• Beading and Embroidery — available on Ripstop Nylon, quoted per position and per colour.
• Hangtag and Packaging — available on Ripstop Nylon, quoted per position and per colour.
• Laser Cutting — available on Ripstop Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ripstop Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom button applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — warm set uniforms, staff wear or resale programmes
• Government and Municipal — warm set uniforms, staff wear or resale programmes
• Security Services — warm set uniforms, staff wear or resale programmes
• Surf and Swim Brands — warm set uniforms, staff wear or resale programmes
• Wedding and Bridal — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your warm set programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.