Custom Warm Set in Bamboo Cotton Blend with Dye-Sublimation Printing for Sportswear Brands

Custom Warm Set — Bamboo Cotton Blend with Dye-Sublimation Printing

We build warm set programmes from a tech pack or a physical reference sample. This Bamboo Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Padding and Wadding — available on Bamboo Cotton Blend, quoted per position and per colour.
• Custom Button — available on Bamboo Cotton Blend, quoted per position and per colour.
• Woven Label — available on Bamboo Cotton Blend, quoted per position and per colour.
• Hangtag and Packaging — available on Bamboo Cotton Blend, quoted per position and per colour.
• Flat Embroidery — available on Bamboo Cotton Blend, quoted per position and per colour.
• Distressed Finish — available on Bamboo Cotton Blend, quoted per position and per colour.
• Flocking — available on Bamboo Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Offices — warm set uniforms, staff wear or resale programmes
• Government and Municipal — warm set uniforms, staff wear or resale programmes
• Event Management — warm set uniforms, staff wear or resale programmes
• Police and Fire Departments — warm set uniforms, staff wear or resale programmes
• Laboratories and Pharma — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your warm set programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.