Custom Warm Set in Interlock Knit with Embossing for Boutique Brands

Custom Warm Set — Interlock Knit with Embossing

We build warm set programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, embossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Padding and Wadding — available on Interlock Knit, quoted per position and per colour.
• Custom Button — available on Interlock Knit, quoted per position and per colour.
• Yarn Dyeing — available on Interlock Knit, quoted per position and per colour.
• Ultrasonic Welding — available on Interlock Knit, quoted per position and per colour.
• DTG Digital Printing — available on Interlock Knit, quoted per position and per colour.
• Shirring — available on Interlock Knit, quoted per position and per colour.
• Custom Zip Puller — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with embossing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Sports Teams and Clubs — warm set uniforms, staff wear or resale programmes
• Cycling and Triathlon — warm set uniforms, staff wear or resale programmes
• Veterinary Clinics — warm set uniforms, staff wear or resale programmes
• Spas and Salons — warm set uniforms, staff wear or resale programmes
• Dance and Ballet Schools — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your warm set programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.