Custom Warm Set in Power Mesh with DTG Digital Printing for Private Labels

Custom Warm Set — Power Mesh with DTG Digital Printing

We build warm set programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Heat Transfer Printing — available on Power Mesh, quoted per position and per colour.
• Ultrasonic Welding — available on Power Mesh, quoted per position and per colour.
• Woven Label — available on Power Mesh, quoted per position and per colour.
• Puff Printing — available on Power Mesh, quoted per position and per colour.
• Dye-Sublimation Printing — available on Power Mesh, quoted per position and per colour.
• DTF Film Printing — available on Power Mesh, quoted per position and per colour.
• Hangtag and Packaging — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• E-commerce Private Label — warm set uniforms, staff wear or resale programmes
• Military and Tactical — warm set uniforms, staff wear or resale programmes
• Warehousing and Logistics — warm set uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — warm set uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your warm set programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.