Custom Warm Set in Faux Leather PU with Pleating for Private Labels

Custom Warm Set — Faux Leather PU with Pleating

We build warm set programmes from a tech pack or a physical reference sample. This Faux Leather PU version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pleating and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Faux Leather PU, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Faux Leather PU, quoted per position and per colour.
• Ultrasonic Welding — available on Faux Leather PU, quoted per position and per colour.
• Sequin Work — available on Faux Leather PU, quoted per position and per colour.
• Piping and Binding — available on Faux Leather PU, quoted per position and per colour.
• Snow Wash — available on Faux Leather PU, quoted per position and per colour.
• Beading and Embroidery — available on Faux Leather PU, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Leather PU-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with pleating applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Esports and Gaming — warm set uniforms, staff wear or resale programmes
• Corporate Merch Programs — warm set uniforms, staff wear or resale programmes
• Universities — warm set uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — warm set uniforms, staff wear or resale programmes
• Restaurants and Cafes — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your warm set programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.