Custom Warm Set in Mulberry Silk with Dye-Sublimation Printing for Sportswear Brands

Custom Warm Set — Mulberry Silk with Dye-Sublimation Printing

We build warm set programmes from a tech pack or a physical reference sample. This Mulberry Silk version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Sequin Work — available on Mulberry Silk, quoted per position and per colour.
• Laser Cutting — available on Mulberry Silk, quoted per position and per colour.
• Pleating — available on Mulberry Silk, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Mulberry Silk, quoted per position and per colour.
• Chain Stitch Embroidery — available on Mulberry Silk, quoted per position and per colour.
• Tie-Dye Wash — available on Mulberry Silk, quoted per position and per colour.
• Snow Wash — available on Mulberry Silk, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mulberry Silk-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Schools and School Districts — warm set uniforms, staff wear or resale programmes
• Running and Marathon Events — warm set uniforms, staff wear or resale programmes
• Film and TV Production — warm set uniforms, staff wear or resale programmes
• Nonprofit Organizations — warm set uniforms, staff wear or resale programmes
• Spas and Salons — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your warm set programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.