Custom Warm Set in Recycled Nylon with Quilting for Corporate Buyers

Custom Warm Set — Recycled Nylon with Quilting

We build warm set programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Recycled Nylon, quoted per position and per colour.
• Reflective Printing — available on Recycled Nylon, quoted per position and per colour.
• Satin Printed Label — available on Recycled Nylon, quoted per position and per colour.
• Tie-Dye Wash — available on Recycled Nylon, quoted per position and per colour.
• Chenille Embroidery — available on Recycled Nylon, quoted per position and per colour.
• Piping and Binding — available on Recycled Nylon, quoted per position and per colour.
• Custom Zip Puller — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with quilting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Event Management — warm set uniforms, staff wear or resale programmes
• Theater and Performance — warm set uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — warm set uniforms, staff wear or resale programmes
• Aviation and Airlines — warm set uniforms, staff wear or resale programmes
• Automotive Dealerships — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your warm set programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.