Custom Warm Set in Lace with Bonding Construction for Corporate Buyers

Custom Warm Set — Lace with Bonding Construction

We build warm set programmes from a tech pack or a physical reference sample. This Lace version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Lace, quoted per position and per colour.
• Flat Embroidery — available on Lace, quoted per position and per colour.
• Screen Printing — available on Lace, quoted per position and per colour.
• Ultrasonic Welding — available on Lace, quoted per position and per colour.
• Heat Transfer Printing — available on Lace, quoted per position and per colour.
• Rhinestone Application — available on Lace, quoted per position and per colour.
• Quilting — available on Lace, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Lace-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Event Management — warm set uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — warm set uniforms, staff wear or resale programmes
• Bars and Nightclubs — warm set uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — warm set uniforms, staff wear or resale programmes
• Electronics Assembly — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your warm set programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.