Custom Warm Set — Combed Cotton with Snow Wash
We build warm set programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, snow wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Set |
|---|---|
| Base fabric | Combed Cotton |
| Decoration / finish | Snow Wash |
| Fabric weight | 220-260 gsm |
| Size range | XS-3XL |
| Colour options | 24 Pantone-matched shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | GOTS |
What you can customise
- Padding and Wadding — available on Combed Cotton, quoted per position and per colour.
- Embossing — available on Combed Cotton, quoted per position and per colour.
- Snow Wash — available on Combed Cotton, quoted per position and per colour.
- Contrast Stitching — available on Combed Cotton, quoted per position and per colour.
- Seam Sealing — available on Combed Cotton, quoted per position and per colour.
- 3D Puff Embroidery — available on Combed Cotton, quoted per position and per colour.
- Distressed Finish — available on Combed Cotton, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Combed Cotton-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with snow wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Spas and Salons — warm set uniforms, staff wear or resale programmes
- Cleaning and Janitorial — warm set uniforms, staff wear or resale programmes
- Police and Fire Departments — warm set uniforms, staff wear or resale programmes
- Military and Tactical — warm set uniforms, staff wear or resale programmes
- Manufacturing Plants — warm set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your warm set programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
