Custom Warm Set in Cotton-Poly Blend with Reflective Printing for Sportswear Brands

Custom Warm Set — Cotton-Poly Blend with Reflective Printing

We build warm set programmes from a tech pack or a physical reference sample. This Cotton-Poly Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, reflective printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ultrasonic Welding — available on Cotton-Poly Blend, quoted per position and per colour.
• Laser Cutting — available on Cotton-Poly Blend, quoted per position and per colour.
• Puff Printing — available on Cotton-Poly Blend, quoted per position and per colour.
• Stone Wash — available on Cotton-Poly Blend, quoted per position and per colour.
• Custom Button — available on Cotton-Poly Blend, quoted per position and per colour.
• Tie-Dye Wash — available on Cotton-Poly Blend, quoted per position and per colour.
• Heat Transfer Printing — available on Cotton-Poly Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Cotton-Poly Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with reflective printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kidswear Subscription Boxes — warm set uniforms, staff wear or resale programmes
• Tennis Academies — warm set uniforms, staff wear or resale programmes
• Surf and Swim Brands — warm set uniforms, staff wear or resale programmes
• Streetwear Brands — warm set uniforms, staff wear or resale programmes
• Real Estate Agencies — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your warm set programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.