Custom Softball Cap in Jersey Knit with Contrast Stitching for Sportswear Brands

Custom Softball Cap — Jersey Knit with Contrast Stitching

We build softball cap programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, contrast stitching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Zip Puller — available on Jersey Knit, quoted per position and per colour.
• Padding and Wadding — available on Jersey Knit, quoted per position and per colour.
• Distressed Finish — available on Jersey Knit, quoted per position and per colour.
• Hangtag and Packaging — available on Jersey Knit, quoted per position and per colour.
• Stone Wash — available on Jersey Knit, quoted per position and per colour.
• Garment Dyeing — available on Jersey Knit, quoted per position and per colour.
• Reflective Printing — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with contrast stitching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Gyms and Fitness Studios — softball cap uniforms, staff wear or resale programmes
• Security Services — softball cap uniforms, staff wear or resale programmes
• Electronics Assembly — softball cap uniforms, staff wear or resale programmes
• Food Processing — softball cap uniforms, staff wear or resale programmes
• Surf and Swim Brands — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your softball cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.