Custom Swimming Cap in Taffeta with Heat Transfer Printing for Wholesale Distributors

Custom Swimming Cap — Taffeta with Heat Transfer Printing

We build swimming cap programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, heat transfer printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Bonding Construction — available on Taffeta, quoted per position and per colour.
• Reflective Printing — available on Taffeta, quoted per position and per colour.
• 3D Puff Embroidery — available on Taffeta, quoted per position and per colour.
• Yarn Dyeing — available on Taffeta, quoted per position and per colour.
• Applique Embroidery — available on Taffeta, quoted per position and per colour.
• Sequin Work — available on Taffeta, quoted per position and per colour.
• Dye-Sublimation Printing — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with heat transfer printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Restaurants and Cafes — swimming cap uniforms, staff wear or resale programmes
• Electronics Assembly — swimming cap uniforms, staff wear or resale programmes
• Manufacturing Plants — swimming cap uniforms, staff wear or resale programmes
• Beauty and Cosmetics — swimming cap uniforms, staff wear or resale programmes
• Religious and Community — swimming cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so swimming cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your swimming cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.