Custom Other Sports Cap in Linen with Bonding Construction for Boutique Brands

Custom Other Sports Cap — Linen with Bonding Construction

We build other sports cap programmes from a tech pack or a physical reference sample. This Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Linen, quoted per position and per colour.
• Piece Dyeing — available on Linen, quoted per position and per colour.
• All-Over Sublimation — available on Linen, quoted per position and per colour.
• Rhinestone Application — available on Linen, quoted per position and per colour.
• Woven Label — available on Linen, quoted per position and per colour.
• Tie-Dye Wash — available on Linen, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Linen, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Linen-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dental and Veterinary Clinics — other sports cap uniforms, staff wear or resale programmes
• Tennis Academies — other sports cap uniforms, staff wear or resale programmes
• Aviation and Airlines — other sports cap uniforms, staff wear or resale programmes
• Sports Teams and Clubs — other sports cap uniforms, staff wear or resale programmes
• Wholesale and Distribution — other sports cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other sports cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.