Custom Other Sports Cap — Neoprene with Seam Sealing
We build other sports cap programmes from a tech pack or a physical reference sample. This Neoprene version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Other Sports Cap |
|---|---|
| Base fabric | Neoprene |
| Decoration / finish | Seam Sealing |
| Fabric weight | 180-200 gsm |
| Size range | XS-3XL |
| Colour options | 12 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Smocking — available on Neoprene, quoted per position and per colour.
- Hangtag and Packaging — available on Neoprene, quoted per position and per colour.
- Flat Embroidery — available on Neoprene, quoted per position and per colour.
- Foil Printing — available on Neoprene, quoted per position and per colour.
- Piping and Binding — available on Neoprene, quoted per position and per colour.
- Placement Printing — available on Neoprene, quoted per position and per colour.
- Heat Transfer Printing — available on Neoprene, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Neoprene-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with seam sealing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Bars and Nightclubs — other sports cap uniforms, staff wear or resale programmes
- Banking and Finance — other sports cap uniforms, staff wear or resale programmes
- Nonprofit Organizations — other sports cap uniforms, staff wear or resale programmes
- Corporate Offices — other sports cap uniforms, staff wear or resale programmes
- Construction Sites — other sports cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your other sports cap programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
