Custom Other Sports Cap in Flame-Retardant Fabric with Pleating for Sportswear Brands

Custom Other Sports Cap — Flame-Retardant Fabric with Pleating

We build other sports cap programmes from a tech pack or a physical reference sample. This Flame-Retardant Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pleating and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTF Film Printing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Stone Wash — available on Flame-Retardant Fabric, quoted per position and per colour.
• Tonal Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Pantone Color Matching — available on Flame-Retardant Fabric, quoted per position and per colour.
• Garment Dyeing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Flocking — available on Flame-Retardant Fabric, quoted per position and per colour.
• Laser Cutting — available on Flame-Retardant Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flame-Retardant Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with pleating applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Streetwear Brands — other sports cap uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — other sports cap uniforms, staff wear or resale programmes
• Running and Marathon Events — other sports cap uniforms, staff wear or resale programmes
• Boutique and Independent Labels — other sports cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — other sports cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your other sports cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.