Custom Other Sports Cap in Satin with Padding and Wadding for Sportswear Brands

Custom Other Sports Cap — Satin with Padding and Wadding

We build other sports cap programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, padding and wadding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Distressed Finish — available on Satin, quoted per position and per colour.
• All-Over Sublimation — available on Satin, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Satin, quoted per position and per colour.
• DTF Film Printing — available on Satin, quoted per position and per colour.
• Padding and Wadding — available on Satin, quoted per position and per colour.
• Stone Wash — available on Satin, quoted per position and per colour.
• Heat Transfer Printing — available on Satin, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Satin-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with padding and wadding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Yoga and Pilates Studios — other sports cap uniforms, staff wear or resale programmes
• Restaurants and Cafes — other sports cap uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — other sports cap uniforms, staff wear or resale programmes
• Aviation and Airlines — other sports cap uniforms, staff wear or resale programmes
• Music Bands and Touring — other sports cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your other sports cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.