Custom Other Sports Cap in Elastane Blend with Enzyme Wash for Corporate Buyers

Custom Other Sports Cap — Elastane Blend with Enzyme Wash

We build other sports cap programmes from a tech pack or a physical reference sample. This Elastane Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Dye-Sublimation Printing — available on Elastane Blend, quoted per position and per colour.
• DTG Digital Printing — available on Elastane Blend, quoted per position and per colour.
• Pantone Color Matching — available on Elastane Blend, quoted per position and per colour.
• Flocking — available on Elastane Blend, quoted per position and per colour.
• Sequin Work — available on Elastane Blend, quoted per position and per colour.
• Enzyme Wash — available on Elastane Blend, quoted per position and per colour.
• Screen Printing — available on Elastane Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Elastane Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with enzyme wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airlines and Cruise Lines — other sports cap uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — other sports cap uniforms, staff wear or resale programmes
• Agriculture and Farming — other sports cap uniforms, staff wear or resale programmes
• Aviation and Airlines — other sports cap uniforms, staff wear or resale programmes
• Construction Sites — other sports cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your other sports cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.