Custom Other Sports Cap in 3-Layer Waterproof Fabric with Flat Embroidery for Sportswear Brands

Custom Other Sports Cap — 3-Layer Waterproof Fabric with Flat Embroidery

We build other sports cap programmes from a tech pack or a physical reference sample. This 3-Layer Waterproof Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTF Film Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Pleating — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Screen Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Dye-Sublimation Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Bonding Construction — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Tonal Embroidery — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Quilting — available on 3-Layer Waterproof Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a 3-Layer Waterproof Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Esports and Gaming — other sports cap uniforms, staff wear or resale programmes
• Cycling and Triathlon — other sports cap uniforms, staff wear or resale programmes
• Maternity and Baby Care — other sports cap uniforms, staff wear or resale programmes
• Universities — other sports cap uniforms, staff wear or resale programmes
• Kids and Toddlerwear — other sports cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your other sports cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.