Custom Hat Straw in Selvedge Denim with Enzyme Wash for Private Labels

Custom Hat Straw — Selvedge Denim with Enzyme Wash

We build hat straw programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chain Stitch Embroidery — available on Selvedge Denim, quoted per position and per colour.
• Puff Printing — available on Selvedge Denim, quoted per position and per colour.
• 3D Puff Embroidery — available on Selvedge Denim, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Selvedge Denim, quoted per position and per colour.
• Tie-Dye Wash — available on Selvedge Denim, quoted per position and per colour.
• Seam Sealing — available on Selvedge Denim, quoted per position and per colour.
• Yarn Dyeing — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with enzyme wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Nonprofit Organizations — hat straw uniforms, staff wear or resale programmes
• Banking and Finance — hat straw uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — hat straw uniforms, staff wear or resale programmes
• Boutique and Independent Labels — hat straw uniforms, staff wear or resale programmes
• Wholesale and Distribution — hat straw uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat straw batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your hat straw programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.