Custom Ribbon in Interlock Knit with Screen Printing for Corporate Buyers

Custom Ribbon — Interlock Knit with Screen Printing

We build ribbon programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Interlock Knit, quoted per position and per colour.
• Stone Wash — available on Interlock Knit, quoted per position and per colour.
• Piece Dyeing — available on Interlock Knit, quoted per position and per colour.
• Distressed Finish — available on Interlock Knit, quoted per position and per colour.
• Contrast Stitching — available on Interlock Knit, quoted per position and per colour.
• Screen Printing — available on Interlock Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with screen printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Nonprofit Organizations — ribbon uniforms, staff wear or resale programmes
• Corporate Merch Programs — ribbon uniforms, staff wear or resale programmes
• E-commerce Private Label — ribbon uniforms, staff wear or resale programmes
• Manufacturing Plants — ribbon uniforms, staff wear or resale programmes
• Surf and Swim Brands — ribbon uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ribbon batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your ribbon programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.