Custom Full Body Mannequin — Elastane Blend with Applique Embroidery
We build full body mannequin programmes from a tech pack or a physical reference sample. This Elastane Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Full Body Mannequin |
|---|---|
| Base fabric | Elastane Blend |
| Decoration / finish | Applique Embroidery |
| Fabric weight | 180-200 gsm |
| Size range | XS-3XL |
| Colour options | 8 Pantone-matched shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | WRAP |
What you can customise
- Sequin Work — available on Elastane Blend, quoted per position and per colour.
- Quilting — available on Elastane Blend, quoted per position and per colour.
- Puff Printing — available on Elastane Blend, quoted per position and per colour.
- Woven Label — available on Elastane Blend, quoted per position and per colour.
- Flocking — available on Elastane Blend, quoted per position and per colour.
- Ruching — available on Elastane Blend, quoted per position and per colour.
- Smocking — available on Elastane Blend, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Elastane Blend-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with applique embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Tennis Academies — full body mannequin uniforms, staff wear or resale programmes
- Wedding and Bridal — full body mannequin uniforms, staff wear or resale programmes
- Running and Marathon Events — full body mannequin uniforms, staff wear or resale programmes
- Mining Operations — full body mannequin uniforms, staff wear or resale programmes
- Religious and Community — full body mannequin uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your full body mannequin programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
