Custom Full Body Mannequin in Interlock Knit with Bonding Construction for Sportswear Brands

Custom Full Body Mannequin — Interlock Knit with Bonding Construction

We build full body mannequin programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on Interlock Knit, quoted per position and per colour.
• Garment Dyeing — available on Interlock Knit, quoted per position and per colour.
• Quilting — available on Interlock Knit, quoted per position and per colour.
• DTG Digital Printing — available on Interlock Knit, quoted per position and per colour.
• Tonal Embroidery — available on Interlock Knit, quoted per position and per colour.
• Screen Printing — available on Interlock Knit, quoted per position and per colour.
• Laser Engraving — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Outdoor and Hiking — full body mannequin uniforms, staff wear or resale programmes
• Boutique and Independent Labels — full body mannequin uniforms, staff wear or resale programmes
• Esports and Gaming — full body mannequin uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — full body mannequin uniforms, staff wear or resale programmes
• Maternity and Baby Care — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your full body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.