Custom Full Body Mannequin in Faux Shearling with Yarn Dyeing for Sportswear Brands

Custom Full Body Mannequin — Faux Shearling with Yarn Dyeing

We build full body mannequin programmes from a tech pack or a physical reference sample. This Faux Shearling version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ribbed Cuff and Hem — available on Faux Shearling, quoted per position and per colour.
• Debossing — available on Faux Shearling, quoted per position and per colour.
• Bonding Construction — available on Faux Shearling, quoted per position and per colour.
• Smocking — available on Faux Shearling, quoted per position and per colour.
• Ultrasonic Welding — available on Faux Shearling, quoted per position and per colour.
• Foil Printing — available on Faux Shearling, quoted per position and per colour.
• Sequin Work — available on Faux Shearling, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Shearling-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Tennis Academies — full body mannequin uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — full body mannequin uniforms, staff wear or resale programmes
• Streetwear Brands — full body mannequin uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — full body mannequin uniforms, staff wear or resale programmes
• Retail Store Staff — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your full body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.