Custom Full Body Mannequin in French Terry with Seam Sealing for Outdoor & Workwear Programs

Custom Full Body Mannequin — French Terry with Seam Sealing

We build full body mannequin programmes from a tech pack or a physical reference sample. This French Terry version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Garment Dyeing — available on French Terry, quoted per position and per colour.
• Foil Printing — available on French Terry, quoted per position and per colour.
• Tie-Dye Wash — available on French Terry, quoted per position and per colour.
• Rhinestone Application — available on French Terry, quoted per position and per colour.
• Puff Printing — available on French Terry, quoted per position and per colour.
• Heat Transfer Printing — available on French Terry, quoted per position and per colour.
• Woven Label — available on French Terry, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Terry-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with seam sealing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — full body mannequin uniforms, staff wear or resale programmes
• Corporate Offices — full body mannequin uniforms, staff wear or resale programmes
• Event Management — full body mannequin uniforms, staff wear or resale programmes
• Promotional Marketing — full body mannequin uniforms, staff wear or resale programmes
• Wholesale and Distribution — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your full body mannequin programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.