Custom Full Body Mannequin in Slub Cotton with Smocking for Outdoor & Workwear Programs

Custom Full Body Mannequin — Slub Cotton with Smocking

We build full body mannequin programmes from a tech pack or a physical reference sample. This Slub Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, smocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Slub Cotton, quoted per position and per colour.
• Ultrasonic Welding — available on Slub Cotton, quoted per position and per colour.
• Shirring — available on Slub Cotton, quoted per position and per colour.
• Custom Drawcord — available on Slub Cotton, quoted per position and per colour.
• Stone Wash — available on Slub Cotton, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Slub Cotton, quoted per position and per colour.
• Snow Wash — available on Slub Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Slub Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with smocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wholesale and Distribution — full body mannequin uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — full body mannequin uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — full body mannequin uniforms, staff wear or resale programmes
• Boutique and Independent Labels — full body mannequin uniforms, staff wear or resale programmes
• Religious and Community — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your full body mannequin programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.