Custom Full Body Mannequin in Power Mesh with Applique Embroidery for Outdoor & Workwear Programs

Custom Full Body Mannequin — Power Mesh with Applique Embroidery

We build full body mannequin programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Power Mesh, quoted per position and per colour.
• Sequin Work — available on Power Mesh, quoted per position and per colour.
• Dye-Sublimation Printing — available on Power Mesh, quoted per position and per colour.
• DTF Film Printing — available on Power Mesh, quoted per position and per colour.
• Foil Printing — available on Power Mesh, quoted per position and per colour.
• Yarn Dyeing — available on Power Mesh, quoted per position and per colour.
• Stone Wash — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with applique embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — full body mannequin uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — full body mannequin uniforms, staff wear or resale programmes
• Surf and Swim Brands — full body mannequin uniforms, staff wear or resale programmes
• Kids and Toddlerwear — full body mannequin uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your full body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.