Custom Half Body Mannequin in Flannel with Stone Wash for Wholesale Distributors

Custom Half Body Mannequin — Flannel with Stone Wash

We build half body mannequin programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, stone wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chenille Embroidery — available on Flannel, quoted per position and per colour.
• Quilting — available on Flannel, quoted per position and per colour.
• Embossing — available on Flannel, quoted per position and per colour.
• Custom Drawcord — available on Flannel, quoted per position and per colour.
• Dye-Sublimation Printing — available on Flannel, quoted per position and per colour.
• Shirring — available on Flannel, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with stone wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Pet Care and Grooming — half body mannequin uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — half body mannequin uniforms, staff wear or resale programmes
• Event Management — half body mannequin uniforms, staff wear or resale programmes
• Photography Studios — half body mannequin uniforms, staff wear or resale programmes
• Security Services — half body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so half body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your half body mannequin programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.