Custom Half Body Mannequin in Power Mesh with Heat Transfer Printing for Sportswear Brands

Custom Half Body Mannequin — Power Mesh with Heat Transfer Printing

We build half body mannequin programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, heat transfer printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chenille Embroidery — available on Power Mesh, quoted per position and per colour.
• Pleating — available on Power Mesh, quoted per position and per colour.
• Woven Label — available on Power Mesh, quoted per position and per colour.
• Rhinestone Application — available on Power Mesh, quoted per position and per colour.
• Tonal Embroidery — available on Power Mesh, quoted per position and per colour.
• Chain Stitch Embroidery — available on Power Mesh, quoted per position and per colour.
• Shirring — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with heat transfer printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Outdoor and Hiking — half body mannequin uniforms, staff wear or resale programmes
• Retail Store Staff — half body mannequin uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — half body mannequin uniforms, staff wear or resale programmes
• Food Processing — half body mannequin uniforms, staff wear or resale programmes
• Wedding and Bridal — half body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so half body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your half body mannequin programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.