Custom Half Body Mannequin in Down-Proof Nylon with Applique Embroidery for Private Labels

Custom Half Body Mannequin — Down-Proof Nylon with Applique Embroidery

We build half body mannequin programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Embossing — available on Down-Proof Nylon, quoted per position and per colour.
• Contrast Stitching — available on Down-Proof Nylon, quoted per position and per colour.
• DTG Digital Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Pantone Color Matching — available on Down-Proof Nylon, quoted per position and per colour.
• Piping and Binding — available on Down-Proof Nylon, quoted per position and per colour.
• Screen Printing — available on Down-Proof Nylon, quoted per position and per colour.
• 3D Puff Embroidery — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with applique embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Construction Sites — half body mannequin uniforms, staff wear or resale programmes
• Film and TV Production — half body mannequin uniforms, staff wear or resale programmes
• Corporate Merch Programs — half body mannequin uniforms, staff wear or resale programmes
• Promotional Marketing — half body mannequin uniforms, staff wear or resale programmes
• Nonprofit Organizations — half body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so half body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your half body mannequin programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.