Custom Half Body Mannequin in Rib Knit with Custom Zip Puller for Private Labels

Custom Half Body Mannequin — Rib Knit with Custom Zip Puller

We build half body mannequin programmes from a tech pack or a physical reference sample. This Rib Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Placement Printing — available on Rib Knit, quoted per position and per colour.
• Garment Dyeing — available on Rib Knit, quoted per position and per colour.
• Custom Button — available on Rib Knit, quoted per position and per colour.
• Enzyme Wash — available on Rib Knit, quoted per position and per colour.
• Acid Wash — available on Rib Knit, quoted per position and per colour.
• Laser Engraving — available on Rib Knit, quoted per position and per colour.
• Pleating — available on Rib Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rib Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Film and TV Production — half body mannequin uniforms, staff wear or resale programmes
• Automotive Dealerships — half body mannequin uniforms, staff wear or resale programmes
• Wholesale and Distribution — half body mannequin uniforms, staff wear or resale programmes
• Streetwear Brands — half body mannequin uniforms, staff wear or resale programmes
• Religious and Community — half body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so half body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your half body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.