Custom Half Body Mannequin in Jersey Knit with Puff Printing for Private Labels

Custom Half Body Mannequin — Jersey Knit with Puff Printing

We build half body mannequin programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Jersey Knit, quoted per position and per colour.
• Garment Dyeing — available on Jersey Knit, quoted per position and per colour.
• Sequin Work — available on Jersey Knit, quoted per position and per colour.
• DTG Digital Printing — available on Jersey Knit, quoted per position and per colour.
• Woven Label — available on Jersey Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Jersey Knit, quoted per position and per colour.
• Laser Engraving — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with puff printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kids and Toddlerwear — half body mannequin uniforms, staff wear or resale programmes
• Music Bands and Touring — half body mannequin uniforms, staff wear or resale programmes
• Pet Care and Grooming — half body mannequin uniforms, staff wear or resale programmes
• Real Estate Agencies — half body mannequin uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — half body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so half body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your half body mannequin programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.