Custom Half Body Mannequin in Rayon with DTG Digital Printing for Boutique Brands

Custom Half Body Mannequin — Rayon with DTG Digital Printing

We build half body mannequin programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Cutting — available on Rayon, quoted per position and per colour.
• Rhinestone Application — available on Rayon, quoted per position and per colour.
• Screen Printing — available on Rayon, quoted per position and per colour.
• Placement Printing — available on Rayon, quoted per position and per colour.
• DTG Digital Printing — available on Rayon, quoted per position and per colour.
• Dye-Sublimation Printing — available on Rayon, quoted per position and per colour.
• Sequin Work — available on Rayon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rayon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Electronics Assembly — half body mannequin uniforms, staff wear or resale programmes
• Real Estate Agencies — half body mannequin uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — half body mannequin uniforms, staff wear or resale programmes
• Government and Municipal — half body mannequin uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — half body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so half body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your half body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.