Custom Part Body Mannequin in Pima Cotton with Seam Sealing for Private Labels

Custom Part Body Mannequin — Pima Cotton with Seam Sealing

We build part body mannequin programmes from a tech pack or a physical reference sample. This Pima Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Contrast Stitching — available on Pima Cotton, quoted per position and per colour.
• 3D Puff Embroidery — available on Pima Cotton, quoted per position and per colour.
• Flocking — available on Pima Cotton, quoted per position and per colour.
• All-Over Sublimation — available on Pima Cotton, quoted per position and per colour.
• Beading and Embroidery — available on Pima Cotton, quoted per position and per colour.
• Custom Button — available on Pima Cotton, quoted per position and per colour.
• Care Label — available on Pima Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Pima Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with seam sealing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Laboratories and Pharma — part body mannequin uniforms, staff wear or resale programmes
• Government and Municipal — part body mannequin uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — part body mannequin uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — part body mannequin uniforms, staff wear or resale programmes
• Universities — part body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so part body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your part body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.