Custom Other Mannequins in Bamboo Viscose with Ultrasonic Welding for Boutique Brands

Custom Other Mannequins — Bamboo Viscose with Ultrasonic Welding

We build other mannequins programmes from a tech pack or a physical reference sample. This Bamboo Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Bamboo Viscose, quoted per position and per colour.
• Tie-Dye Wash — available on Bamboo Viscose, quoted per position and per colour.
• Sequin Work — available on Bamboo Viscose, quoted per position and per colour.
• All-Over Sublimation — available on Bamboo Viscose, quoted per position and per colour.
• Shirring — available on Bamboo Viscose, quoted per position and per colour.
• Piping and Binding — available on Bamboo Viscose, quoted per position and per colour.
• Stone Wash — available on Bamboo Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Maternity and Baby Care — other mannequins uniforms, staff wear or resale programmes
• Kids and Toddlerwear — other mannequins uniforms, staff wear or resale programmes
• Manufacturing Plants — other mannequins uniforms, staff wear or resale programmes
• Corporate Merch Programs — other mannequins uniforms, staff wear or resale programmes
• Beauty and Cosmetics — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other mannequins programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.