Custom Ear Muffs & Eye Masks in Merino Wool with Laser Engraving for Corporate Buyers

Custom Ear Muffs & Eye Masks — Merino Wool with Laser Engraving

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser engraving and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Merino Wool, quoted per position and per colour.
• Satin Printed Label — available on Merino Wool, quoted per position and per colour.
• Ultrasonic Welding — available on Merino Wool, quoted per position and per colour.
• Shirring — available on Merino Wool, quoted per position and per colour.
• Pleating — available on Merino Wool, quoted per position and per colour.
• Laser Engraving — available on Merino Wool, quoted per position and per colour.
• Rhinestone Application — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser engraving applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kids and Toddlerwear — ear muffs & eye masks uniforms, staff wear or resale programmes
• Veterinary Clinics — ear muffs & eye masks uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — ear muffs & eye masks uniforms, staff wear or resale programmes
• Laboratories and Pharma — ear muffs & eye masks uniforms, staff wear or resale programmes
• Fashion Brands and Labels — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.