Custom Ear Muffs & Eye Masks — Modal with Tonal Embroidery
We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Modal version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Ear Muffs & Eye Masks |
|---|---|
| Base fabric | Modal |
| Decoration / finish | Tonal Embroidery |
| Fabric weight | 340-400 gsm |
| Size range | Custom grading |
| Colour options | 6 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-35 days after approval |
| Compliance | WRAP |
What you can customise
- DTF Film Printing — available on Modal, quoted per position and per colour.
- Embossing — available on Modal, quoted per position and per colour.
- Debossing — available on Modal, quoted per position and per colour.
- Puff Printing — available on Modal, quoted per position and per colour.
- Heat Transfer Printing — available on Modal, quoted per position and per colour.
- Laser Cutting — available on Modal, quoted per position and per colour.
- Care Label — available on Modal, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Modal-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with tonal embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Cycling and Triathlon — ear muffs & eye masks uniforms, staff wear or resale programmes
- Restaurants and Cafes — ear muffs & eye masks uniforms, staff wear or resale programmes
- Cleaning and Janitorial — ear muffs & eye masks uniforms, staff wear or resale programmes
- Esports and Gaming — ear muffs & eye masks uniforms, staff wear or resale programmes
- Beauty and Cosmetics — ear muffs & eye masks uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What is the minimum order quantity?
Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your ear muffs & eye masks programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
