Custom Ear Muffs & Eye Masks in Denim with 3D Puff Embroidery for Sportswear Brands

Custom Ear Muffs & Eye Masks — Denim with 3D Puff Embroidery

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Stone Wash — available on Denim, quoted per position and per colour.
• Piece Dyeing — available on Denim, quoted per position and per colour.
• 3D Puff Embroidery — available on Denim, quoted per position and per colour.
• Pantone Color Matching — available on Denim, quoted per position and per colour.
• Custom Button — available on Denim, quoted per position and per colour.
• Distressed Finish — available on Denim, quoted per position and per colour.
• Foil Printing — available on Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Trade Shows and Exhibitions — ear muffs & eye masks uniforms, staff wear or resale programmes
• Cleaning and Janitorial — ear muffs & eye masks uniforms, staff wear or resale programmes
• Real Estate Agencies — ear muffs & eye masks uniforms, staff wear or resale programmes
• Photography Studios — ear muffs & eye masks uniforms, staff wear or resale programmes
• Bars and Nightclubs — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your ear muffs & eye masks programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.