Custom Sleeves & Knee Sleeves in Rayon with Laser Cutting for Boutique Brands

Custom Sleeves & Knee Sleeves — Rayon with Laser Cutting

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on Rayon, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Rayon, quoted per position and per colour.
• Enzyme Wash — available on Rayon, quoted per position and per colour.
• DTF Film Printing — available on Rayon, quoted per position and per colour.
• DTG Digital Printing — available on Rayon, quoted per position and per colour.
• Placement Printing — available on Rayon, quoted per position and per colour.
• Embossing — available on Rayon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rayon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Tennis Academies — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Corporate Offices — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Corporate Merch Programs — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Nonprofit Organizations — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your sleeves & knee sleeves programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.