Custom Sleeves & Knee Sleeves in Denim with 3D Puff Embroidery for Corporate Buyers

Custom Sleeves & Knee Sleeves — Denim with 3D Puff Embroidery

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chenille Embroidery — available on Denim, quoted per position and per colour.
• Distressed Finish — available on Denim, quoted per position and per colour.
• Quilting — available on Denim, quoted per position and per colour.
• Debossing — available on Denim, quoted per position and per colour.
• Dye-Sublimation Printing — available on Denim, quoted per position and per colour.
• Padding and Wadding — available on Denim, quoted per position and per colour.
• Beading and Embroidery — available on Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Cleaning and Janitorial — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Golf Clubs — sleeves & knee sleeves uniforms, staff wear or resale programmes
• E-commerce Private Label — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Railway and Transit — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Manufacturing Plants — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your sleeves & knee sleeves programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.