Custom Sleeves & Knee Sleeves — Flannel with Enzyme Wash
We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Sleeves & Knee Sleeves |
|---|---|
| Base fabric | Flannel |
| Decoration / finish | Enzyme Wash |
| Fabric weight | 140-160 gsm |
| Size range | 0-24M baby |
| Colour options | 8 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | WRAP |
What you can customise
- Applique Embroidery — available on Flannel, quoted per position and per colour.
- Ruching — available on Flannel, quoted per position and per colour.
- Distressed Finish — available on Flannel, quoted per position and per colour.
- Heat Transfer Printing — available on Flannel, quoted per position and per colour.
- Chenille Embroidery — available on Flannel, quoted per position and per colour.
- Laser Cutting — available on Flannel, quoted per position and per colour.
- Satin Printed Label — available on Flannel, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Flannel-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with enzyme wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Promotional Marketing — sleeves & knee sleeves uniforms, staff wear or resale programmes
- Restaurants and Cafes — sleeves & knee sleeves uniforms, staff wear or resale programmes
- Veterinary Clinics — sleeves & knee sleeves uniforms, staff wear or resale programmes
- Automotive Dealerships — sleeves & knee sleeves uniforms, staff wear or resale programmes
- Agriculture and Farming — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Start your sleeves & knee sleeves programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.







