Custom Sleeves & Knee Sleeves in Gabardine with Custom Button for Wholesale Distributors

Custom Sleeves & Knee Sleeves — Gabardine with Custom Button

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Gabardine version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom button and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flocking — available on Gabardine, quoted per position and per colour.
• Flat Embroidery — available on Gabardine, quoted per position and per colour.
• Beading and Embroidery — available on Gabardine, quoted per position and per colour.
• DTG Digital Printing — available on Gabardine, quoted per position and per colour.
• Garment Dyeing — available on Gabardine, quoted per position and per colour.
• Custom Zip Puller — available on Gabardine, quoted per position and per colour.
• Padding and Wadding — available on Gabardine, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Gabardine-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom button applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Promotional Marketing — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Esports and Gaming — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Automotive Dealerships — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Cycling and Triathlon — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your sleeves & knee sleeves programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.