Custom Sleeves & Knee Sleeves in Satin with Flat Embroidery for Sportswear Brands

Custom Sleeves & Knee Sleeves — Satin with Flat Embroidery

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flocking — available on Satin, quoted per position and per colour.
• 3D Puff Embroidery — available on Satin, quoted per position and per colour.
• Hangtag and Packaging — available on Satin, quoted per position and per colour.
• Laser Cutting — available on Satin, quoted per position and per colour.
• Padding and Wadding — available on Satin, quoted per position and per colour.
• Reflective Printing — available on Satin, quoted per position and per colour.
• Screen Printing — available on Satin, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Satin-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kidswear Subscription Boxes — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Fashion Brands and Labels — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Golf Clubs — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Wedding and Bridal — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Beauty and Cosmetics — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your sleeves & knee sleeves programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.