Custom Sleeves & Knee Sleeves in Power Mesh with Ultrasonic Welding for Promotional Campaigns

Custom Sleeves & Knee Sleeves — Power Mesh with Ultrasonic Welding

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Power Mesh, quoted per position and per colour.
• Yarn Dyeing — available on Power Mesh, quoted per position and per colour.
• Custom Zip Puller — available on Power Mesh, quoted per position and per colour.
• DTF Film Printing — available on Power Mesh, quoted per position and per colour.
• Laser Cutting — available on Power Mesh, quoted per position and per colour.
• Dye-Sublimation Printing — available on Power Mesh, quoted per position and per colour.
• Foil Printing — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Agriculture and Farming — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Event Management — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Universities — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your sleeves & knee sleeves programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.