Custom Sleeves & Knee Sleeves in Pima Cotton with Custom Button for Sportswear Brands

Custom Sleeves & Knee Sleeves — Pima Cotton with Custom Button

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Pima Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom button and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Pima Cotton, quoted per position and per colour.
• Foil Printing — available on Pima Cotton, quoted per position and per colour.
• Enzyme Wash — available on Pima Cotton, quoted per position and per colour.
• Pantone Color Matching — available on Pima Cotton, quoted per position and per colour.
• Hangtag and Packaging — available on Pima Cotton, quoted per position and per colour.
• Contrast Stitching — available on Pima Cotton, quoted per position and per colour.
• Satin Printed Label — available on Pima Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Pima Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom button applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Esports and Gaming — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Agriculture and Farming — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Wedding and Bridal — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Wholesale and Distribution — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Schools and School Districts — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your sleeves & knee sleeves programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.